Mazak Introduces SmoothX CNC To Small-Footprint Multitasking Machine

Mazak’s INTEGREX i-200ST machine features the new MAZATROL SmoothX CNC to increase speeds, shorten cycle times.

Mazak’s INTEGREX i-200ST machine features the new MAZATROL SmoothX CNC. The small-footprint multi-tasking machine features dual turning spindles, a lower turret, and milling spindle for DONE IN ONE production of mid-size complex components up to 25.9" in diameter.

Both turning spindles on the INTEGREX i-200ST provide spindle speeds of 5,000rpm and C-axis turning control. Each spindle also has a maximum bar work capacity that measures 2.56" in diameter.

For C-axis contouring versatility at either turning spindle, the machine’s vertically mounted 30hp, 12,000rpm milling spindle has a rotating B-axis range of -30° to 240°. Mazak’s roller cam drive for the B-axis ensures higher accuracy and rigidity, while providing zero backlash.

The machine’s lower drum turret carries nine tools and can work at either the main or second spindle with the same tool, allowing the turret to perform balanced cutting operations on one part working in tandem with the machine’s vertical milling spindle. There is also the option for milling capability with the lower turret.

Mazak’s latest SmoothX CNC is made for complex, multi-axis machine tools. The company engineered the CNC to offer maximum speeds that are four times faster than previous-generation controls.

The SmoothX CNC coincides with the company’s new SMOOTH TECHNOLOGY process-performance platform that spans the entire part-production landscape, from programming to metal removal to data collection. As a result, aerospace part manufacturers can shorten machine cycle times and enhance simultaneous 5-axis operations.

With a minimal floorspace requirement of 193.3" x 110.2" and modern ergonomic design, the INTEGREX i-200ST allows for easy installation and maintenance. Plus, the machine’s standard 36-tool and optional 72-tool changers are front-mounted for quick access. The company also put all of the machine’s lubrication points and gages into a single panel for ease of viewing and upkeep.

MTConnect, an open, royalty-free standard that is intended to foster greater interoperability between devices and software applications, is a key enabler of the company’s iSMART Factory concept as well as its SMOOTH TECHNOLOGY platform that encompasses the new SmoothX CNC and latest version 1.3 MTConnect-specification adaptors.